Manufacturing Process and Equipment Content

Manufacturing Process and Equipment

Process and equipment guidance for LED manufacturing, SMT process, and system for finished product.

LED manufacturing process

Prepare
Incomming inspection
Plasma
Die Bonding
Visual inspection
Plasma
Wire Bonding
Bond Tester
Visual inspection
Lighting inspection
Dispensing
Pre Cure
D/P Dam
Dam Cure
Mixing / Deaerating
Plasma
D/P Fill
Fill Cure
Visual inspection
Final
Sawing
Visual inspection
Test & Sorting
Taping
Reel Baking
Final Inspection

LED manufacturing facility

  • ire Bonder 5 units
  • Die Bonder 2 units
  • Plasma
  • Cure Oven 4 rooms
  • Cure Oven 2 rooms
  • Cure Oven 1 rooms
  • Bond Tester
  • Dam Dispenser
  • Dispenser
  • Sawing
  • Mixer or Stirrer
  • Integrating sphere
  • Power supply
  • Taping
  • Precision Measuring Microscope
  • Microscope

SMT process

Prepare
raw materials receipt
import inspection
input
Process 1
Loader
Screen Printer
Process 2
Chip Mounter
Work Table
Reflower
Final
UNLOADER
Visual Inspection
Manual Solder
Visual Inspection

SMT process equipment

  • Printer
  • Mounter
  • Reflow
  • A.O.I
  • Mobile Rack
  • Parts Dryer
  • Dehumidifier
  • Lead Free Refrigerator
  • Stirrer

Finished product assembly process

Housing Assembly
Housing
Loading
Hole
Check
Pin Short
Test
Bracket
Loading
Bracket
Hot Stacking
Bracket
Culling
Lamp Assembly
Register Lead
Cutting
Register Loading
& Assembly
Bracket
Cutting
Bulb Loading
& Assembly
Switch Loading
& Assembly
Vision
Inspection
LED Module Loading
& Assembly
Cover Assembly
Knob Loading
& Assembly
Clip Loading
& Assembly
Cover Loading
& Assembly
Vision
Inspection
Final
Lamp Lighting
Test
Current &
Short Test
Laser Marking
(Barcode)
Barcode
Leading
OK /
NG Sorting

Finished product assembly facility

  • Equipment
  • Equipment
  • RTRAY AUTO LOADER
  • PCB / KNOK LOADER
  • OK WORK